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MPV Section - Forums for Multi Purpose Vehicles: => Ford Galaxy Forum - Mk1 / Mk2 inc. VW Sharan and SEAT Alhambra (1995-2006) => Topic started by: ili7107 on October 06, 2016, 12:19:04 PM

Title: VW-Sharan 1.9 TDI AUY -116
Post by: ili7107 on October 06, 2016, 12:19:04 PM
Hello all,
Your site is great,there are good themes!
I have the following problem. is already cold and Eberspächer D5WZ does not start and just smoke coming out!
Where to look for the problem?
thanks in advance
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: ili7107 on October 06, 2016, 12:38:54 PM
VCDS - displayed mistake no flame,exhaust pipe dripping fuel! :'(
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: johnnyroper on October 06, 2016, 01:31:09 PM
Usually knackered glow plug but if it's the later type which I think it is then control unit fails.

Have a look in reference library for glow plug change details you can then whip it out to test operation.
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: ili7107 on October 06, 2016, 04:26:42 PM
The control unit has been tested bench cycle and everything is ok!
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: johnnyroper on October 06, 2016, 05:00:54 PM
does the heater make any noise when trying to start can you hear combustion fan?

I would drop heater and take glow plug out to test it first and go from there.
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: insanitybeard on October 07, 2016, 11:32:09 AM
If it's the D5W-Z model fitted as stated by the O.P that's the earlier model which isn't prone to control ECU failure unlike the later D5Z-F model.

Downloading the attachment in this (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/galaxy-mk2-auxiliary-booster-heater-guide/) post and having a read should give you an idea of what to check.
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: johnnyroper on October 07, 2016, 01:46:12 PM
My mistake I thought the D3W was the early type. In that case glow plug defo next port of call
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: insanitybeard on October 07, 2016, 02:12:52 PM
I think the D3 was fitted to the Mk1's and you couldn't carry out any VCDS based diagnostics on it.
Title: Re: VW-Sharan 1.9 TDI AUY -116
Post by: Chrispb on October 08, 2016, 05:21:45 PM
Yep D3wz was fitted to mk1s with no vcds control
D5WZ on the mk2 to around 2004 after which the troublesome D5ZF was fitted.
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